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  • LED / FR4 / Aluminum plate

Advanced Industrial LED Boards: Thermal & Electrical Mastered

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SMIERY LED Supply FR4 Aluminum PCB FPC 𝄞 free prototype
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  • LED / FR4 / Aluminum plate
  • LED / FR4 / Aluminum plate
1/1
  • LED / FR4 / Aluminum plate
  • Description

LED substrate · one comparison, right choice

♪ For displays, we have high‑reliability FR‑4 (Tg170).
♪ For lighting, we offer aluminum‑based boards with thermal conductivity 1‑5W.
♪ For flexible strips, we run a roll‑to‑roll FPC line.
Whatever your LED product, we can recommend the most suitable substrate on the spot.
Comparison FR4 Aluminum‑based FPC
Core material Glass fibre + epoxy Aluminium plate + insulation + copper foil Polyimide (PI) film + copper foil
Key parameter Tg: 130‑180°C Thermal conductivity: 0.6‑5.0 W/m·K Bending cycles: >11,000
Typical thickness 1.6mm (standard) 1.0‑1.5mm 0.1‑0.2mm (base)
Thickness range 0.075‑3.2mm 0.4‑5.0mm 0.05‑0.5mm (no stiffener)
Max. length ≤2m (equipment limit) ≤2m Theoretically unlimited (roll‑to‑roll)
Multilayer capability 2‑16 layers 1‑2 layers 1‑4 layers
Plated through holes ✔ supported ✘ not supported ✔ supported
Flexibility ✘ rigid ✘ rigid ✔ bendable / rollable
Thermal conductivity poor (0.3 W/m·K) excellent (1.0‑5.0 W/m·K) poor (0.2‑0.3 W/m·K)
Applicable power low power (≤0.5W LED) medium‑high power (>1W LED) low power (≤0.2W LED)
Surface finish HASL / ENIG / OSP HASL / ENIG mainly ENIG (flex‑friendly)
Production process sheet‑by‑sheet, standard PCB sheet‑by‑sheet + insulation roll‑to‑roll continuous
Cost level low medium high
Typical applications LED displays, hard strips, indicators ceiling lights, street lamps, automotive, spotlights flexible strips, decorative shapes, wearables
Selection criteria circuit complexity, cost sensitivity power / heat dissipation bending requirement, space limitation
𝄞
Advanced requirement: both high power & complex control → special design needed
(e.g. aluminium + FR4 hybrid board)
we master hybrid
𝄞 New customer: buy one SMIERY → free prototype. Prototyping fee deducted from volume order.
First order benefit
Tg170 FR4 5W aluminium roll‑to‑roll FPC free DFM
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